Product Details
Double Layer Roll Forming Machine Introduction
Double layer roll forming machine, also called double deck roll forming machine .
With 2 layers of guiding tables and the roll forming and cut to length machine, double layer roll forming machines can produce two different roofing sheets with high efficiency. Generally speaking, double layer forming machine holds the following characteristics:
Fast and easy changeover between 2 profiles: operate on PLC screen, no need to change or adjust any roller tooling.
Saving space and cost for the users.
Production speed: 10/20/30m/min optional.
Profile drawing for reference:
Roofing sheet has many different shapes. Usually different countries have their own popular design. As a roll forming equipment manufacturer, we can customize the double deck roll forming machine as customers’ demand. This double layer forming machine can work two different profiles.
Profile drawing for reference:
Double Layer Roll Forming Machine Working Process
Feeding: Metal coils are loaded onto the double layer roll forming machine. These coils can be made of various metals such as steel, aluminum, or copper.
Roll Forming: The metal coils pass through a series of rollers, each set of rollers responsible for shaping the metal into the desired profile. In a double deck roll forming machine, there are typically two sets of rollers, each forming a different profile.
Cutting: Once the metal has been formed into the desired shapes, it is cut to the required length by a cutting mechanism integrated into the machine.
Stacking or Collecting: The finished metal profiles are then either stacked for further processing or collected for packaging and shipping.
These double layer forming machines are used in various industries where there is a need for mass production of metal components with different profiles. Applications include roofing, wall cladding, automotive parts, and many others.
Double Layer Roll Forming Machine Applications
A double layer forming machine has a wide range of applications across various industries where there is a need for mass production of metal components with different profiles.
1. Roofing and Cladding: Double layer forming machines are extensively used in the construction industry for manufacturing metal roofing sheets and wall cladding panels. These machines can produce different profiles simultaneously, allowing for customization and versatility in design.
2. Automotive Industry: In the automotive sector, double layer forming machines are used to produce various components such as body panels, chassis parts, and trim pieces. The ability to form multiple layers simultaneously enables the efficient production of complex shapes required in vehicle manufacturing.
3. Furniture and Appliances: Metal components used in furniture and appliances, such as cabinets, shelves, and enclosures, can be manufactured using double layer forming machines. These double layer roll forming machines offer high precision and repeatability, making them suitable for producing components with tight tolerances.
4. Storage Systems: Double deck rool forming machines are employed in the fabrication of storage systems like shelving units, racks, and pallets used in warehouses, distribution centers, and retail stores.
5. Solar Panel Mounting Structures: With the growing demand for renewable energy solutions, double layer forming machines are utilized to manufacture mounting structures for solar panels. These structures require precise profiles to ensure optimal performance and durability, which can be achieved efficiently with such machines.
6. Agricultural Equipment: Components for agricultural machinery such as grain bins, silos, and equipment enclosures can be produced using double layer roll forming machines. These machines enable manufacturers to efficiently produce durable and weather-resistant components essential for agricultural operations.
Technical Farameters
Working Process
Uncoiling → Feeding material into machine →Roll forming → Hydraulic cutting →Products receiving table
Raw Material |
Coil Type |
PPGI,PPGL,GI |
Width |
1000/1200/1220mm |
|
Thickness range |
29-22 Gauge (0.3-0.6mm) |
|
Power Requirement
|
Voltage |
380v/3ph/50hz(Customized) |
Main Motor power |
5.5kw |
|
Cutter power |
4kw |
|
Forming speed |
15-20m/min |
|
Machine Frame |
350mm H Beam Structure |
|
Thickness of structure |
18 mm Welded Steel Middle Support Plate |
|
Forming shaft |
75mm solid shaft with heat treatment |
|
Material Of Rollers |
High Grade 45# Forged Steel |
|
Forming stations |
14-18 rows Rolling Type: Separate rolling design concept, It can release Internal stress from the fheets, Then the sheet will be in good shape and high precision |
|
Transmission Way |
Chain drive 1 inch (Double Chain) |
|
Type of cutting |
Hydraulic Pillar type and length-set cutting |
|
Control system |
PLC Delta and Inverter Delta |
|
Screen |
Touch screen |
|
Dimension(Approx) |
8.8m×1.5m×1.2m |
|
Total weight (Approx) |
7.6T |
Machine Detailed Pictures
Each components can be designed as custom require . Longway roll forming machine provides OEM/ODM for all customers
Applications
Applications of Roof Panel Roll Forming Machine
This series of the profile is designed to be economical roofing panels for residential, industrial, and commercial projects.
A minimum of 0.30mm and a maximum of 0.7mm gives more resilience to damage.
Related Machines
LONGWAY valuable customer
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Chile
-
lran
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Philippine
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South Africa
Package and Delivery
1 .Spraying anti-corrosive oil on rollers to prevent rollers oxidation during shipping
2.Packaging isolation film whole machine to prevent machine oxidation during shipping
3.Reasonable space planning to reduce transportation costs for customers
4.Fixed well to prevent machine damage during transit period
Factory Display