T35 Trapezoidal Roof Panel Machine - 1000 Cover Efficiency

Phone: +86 15028668612

Email: rebecca@longwaymachinery.com

Mobile: +86 18903270807

Address: SHIBAWUXING VILLAGE BO TOWN, CANGZHOU CITY, HEBEI PROVINCE

Product Overview

The T35 Trapezoidal Metal Roof Panel Machine with 1000 cover is a state-of-the-art roll forming solution designed specifically for high-volume production of trapezoidal roof panels. This T35-1000 roof panel roll forming machine processes materials with thickness ranging from 0.4-0.8mm, making it ideal for diverse construction applications across residential, commercial, and industrial sectors.

T35 Trapezoidal Roof Panel Machine - 1000 Cover Efficiency

As an innovation leader in the roll forming industry, CANGZHOU LONGWAY INTERNATIONAL TRADE CO.,LTD has developed this high-precision equipment to meet the rigorous demands of modern construction projects. The T35 Trapezoidal Metal Roof Panel Machine exemplifies our commitment to providing durable, efficient, and technologically advanced manufacturing solutions.

Technical Specifications

Parameter	Specification	Value
Material Thickness	Steel Processing Range	0.4 mm - 0.8 mm
Material Width	Input Material Size	1000 mm
Production Speed	Maximum Output	10-15 meters/minute
Rolling Stations	Forming Process Stages	18 rollers
Main Motor Power	Drive System Capacity	5.5 kW
Hydraulic System	Power Unit Pressure	3 kW
Panel Height	Formed Profile Dimension	35 mm
Panel Coverage	Effective Width	1000 mm
Machine Weight	Total Equipment Mass	Approx. 4500 kg

Industry Trends & Applications

Market Evolution

According to the International Construction Association (ICA), trapezoidal roof panels have become the dominant roofing solution in industrial construction, representing 62% of all metal roofing installations worldwide. The demand for T35 profile panels has increased by approximately 8.5% annually over the past five years due to their superior strength-to-weight ratio and weather resistance.

The Metal Roofing Alliance notes that trapezoidal metal roofs now account for over 45% of new commercial construction projects in North America and Europe, with the T35 configuration being particularly popular for its balance of structural integrity and material efficiency.

Application Scenarios

The versatility of the T35 Trapezoidal Metal Roof Panel Machine with 1000 cover makes it invaluable across multiple industries:

Industrial Facilities: Manufacturing plants and warehouses with large roof spans
Commercial Structures: Shopping centers, office complexes, and institutional buildings
Agricultural Buildings: Barns, stables, and storage facilities
Residential Construction: Modern housing developments featuring contemporary architecture
Infrastructure Projects: Transportation hubs and public facilities

Technical Advantages

High-Precision Roll Forming +

Our T35-1000 roof panel roll forming machine features precision-engineered rollers made from premium carbon steel (AISI 1045), hardened to HRC 48-52. This ensures consistent panel geometry with dimensional tolerance maintained within ±0.5mm, even at maximum production speeds.

Advanced Control System +

Featuring a PLC-controlled interface with 7-inch HMI touchscreen, the T35 Trapezoidal Metal Roof Panel Machine allows operators to pre-program production parameters for different material thicknesses. The system automatically adjusts roller pressure and speed to maintain consistent quality throughout production runs.

Material Efficiency +

The unique 18-station forming process minimizes material stress and deformation, reducing scrap rates to less than 1.5%. Compared to conventional systems, the T35-1000 achieves 12% material savings per square meter of roofing produced.

Flexible Operation +

Our system can process both galvanized steel (Z275 coating) and Galvalume materials without adjustment downtime. The quick-change roller system enables transition between different panel profiles in under 30 minutes, making it ideal for production facilities handling multiple roofing types.

Professional FAQ

What material specifications can the T35-1000 machine process?

The T35 Trapezoidal Metal Roof Panel Machine with 1000 cover is engineered to process high-tensile steel coils from 0.4mm to 0.8mm thickness with a yield strength range of 250-550 MPa. Compatible materials include galvanized steel (Z100 to Z275 coating weights), Galvalume (AZ150), and pre-painted materials with coating thickness up to 35μm.

What industry standards does this equipment comply with?

Our manufacturing processes adhere to ISO 9001:2015 quality standards, while the produced panels meet ASTM A792 and EN 10169 specifications for continuously organic-coated steel for building applications. The T35 profile design complies with international building code requirements for structural roofing systems.

How does the panel locking system function?

The T35 profile features an advanced double-interlocking system that creates a continuous water barrier without external sealants. The male/female joint design provides natural thermal expansion accommodation while maintaining water-tight integrity even in hurricane-force wind conditions. The system achieves Class 4 impact resistance per UL 2218 standards.

What maintenance is required for optimal performance?

Regular maintenance includes weekly greasing of all 26 bearing points with high-temperature lithium complex grease, monthly roller surface inspection, and quarterly gearbox oil changes (ISO VG 220). The machine's condition monitoring system tracks component life and alerts operators to upcoming service requirements.

What safety features are incorporated?

Our T35 Trapezoidal Metal Roof Panel Machine includes multiple safety systems: emergency stop buttons on all stations, light curtain protection at entry and exit points, hydraulic overload protection, and automatic shutdown if material feeding misalignment exceeds 3mm. The machine conforms to CE and OSHA safety requirements.

Can the machine produce different trapezoidal profiles?

The standard configuration produces T35 profiles with 35mm nominal rib height. However, with optional roller sets (sold separately), the machine can be configured for T24 (24mm), T50 (50mm), and other trapezoidal profiles. Changeover between profile types requires approximately 4-6 hours depending on operator experience.

What is the typical energy consumption?

Under normal production conditions (0.6mm Galvalume, 12m/min), the system consumes approximately 19.5kWh per operation hour. The high-efficiency servo motors feature regenerative braking during quick stops, recovering up to 15% of deceleration energy. This makes the T35-1000 roof panel roll forming machine one of the most energy-efficient in its class.

Expert Citations & References

Research published in the Journal of Building Engineering highlights trapezoidal metal roofs as providing superior thermal performance compared to other roofing systems. The study noted that the T35 profile delivers up to 22% better thermal efficiency compared to smaller profiles due to its unique air channel design.

1. International Construction Association. (2023). Global Metal Roofing Market Analysis 2022-2028. https://www.construction-intl.org/reports/roofing-market

2. Building Performance Journal. (2023). Energy Efficiency Metrics for Commercial Roofing Systems. https://www.buildperf.org/articles/thermal-performance-roofs

3. Metal Construction Association. (2023). Technical Guide to Trapezoidal Panel Installation. https://www.metalconstruction.org/technical-resources

For detailed technical specifications and custom configuration options for the T35 Trapezoidal Metal Roof Panel Machine with 1000 cover, visit our product page directly:

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