जुलाई . 28, 2025 09:01 Back to list

0.85mm Top hat Roof Batten Omega Roll Forming Machine for Sale

Explore a comprehensive guide to 0.85mm Top hat Roof Batten Omega Roll Forming Machine technology, including market trends, specifications, manufacturing process, comparison, customization, and real-world applications.

Industry Overview & Market Trends

The 0.85mm Top hat Roof Batten Omega Roll Forming Machine is revolutionizing the metal roof batten forming industry through high-automation, superior precision, and remarkable longevity. According to GrandViewResearch, the global roll forming machine market is projected to grow at a CAGR of 4.8% from 2023 to 2030, owing to rising construction, infrastructure modernization in Asia-Pacific, and demand for lightweight, corrosion-resistant steel profiles.

0.85mm Top hat Roof Batten Omega Roll Forming Machine for Sale

What is a 0.85mm Top hat Roof Batten Omega Roll Forming Machine?

The 0.85mm Top hat Roof Batten Omega Roll Forming Machine is a precision sheet metal processing equipment designed to produce top-hat-shaped (Omega-type) roof battens from 0.85mm thick galvanized or stainless steel coils in a continuous, automated fashion. This machine integrates decoiling, straightening, roll forming, cutting, and stacking, enabling high-throughput and dimensional accuracy ideal for industrial-scale roofing projects.

Key Technical Parameters

Parameter	Specification	Industry Standard
Material Thickness	0.85mm (±0.01)	GB/T2518, ASTM A653
Material Type	Galvanized Steel, SS, Alu	SGCC, Dx51D, AISI 304
Yield Strength	235~350 MPa	ISO 6892, DIN EN 10346
Profile Height	30~50mm	EN 508-1
Max. Line Speed	18-22 m/min	ANSI MH 28.2
Forming Stations	12–18 Rolls	Customizable
Main Drive Power	7.5–11 kW	IEC 60034
Cutting Mechanism	Hydraulic, ±1mm Accuracy	ISO 12100
Automatic Control	PLC + HMI Touch Screen	CE, UL

Manufacturing Process Flow

1. Decoiling Automated uncoiling of steel coils

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2. Leveling Straightening via precision rollers

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3. Roll Forming Forming Top Hat Omega profile through consecutive forming stations

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4. Cutting Hydraulic die cutting to required length

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5. Finished Batching Automated stacking and packing

The entire process is monitored by a PLC system, ensuring consistency in dimensional tolerances, with in-line sensors providing real-time feedback per ISO 9001:2015 compliance.

Material, Manufacturing & Standards

Material: Prime galvanized steel (Grade SGCC, Z275g/m² coating), optional Stainless/Aluminum
Rollers: High Chromium GCr15 Steel, CNC precision ground, heat-treated (58-60 HRC)
Main Frame: Q235B Welded Steel Frame, CNC-milled, powder-coated
Forming Spindles: 45# Steel, precision turned & nitrogen quenched
Bearings: Renowned brands (SKF, FAG), ISO 492 tolerance
Control Panel: Siemens/Delta PLC, 7” Touch HMI, intuitive interface, CE/UL certified
Safety: Light curtain & E-stop per EN ISO 13849-1

Industry Certifications & Longevity

ISO 9001:2015 Quality Management System Certified
CE/UL Electrical Safety for global distribution
Machine Service Life: Over 15 years/20,000,000 meters output (backed by field data)
Corrosion Resistance: Passed 500+ hour salt spray tests (per ASTM B117)
Operational Reliability: 99.5% uptime, fault rate below 0.2% per year

Application Scenarios

Industrial Roofing: High-strength, uniform battens for warehouses/factories.
Petrochemical Facilities: Corrosion-resistant roof structure frameworks.
Metallurgy: Facilities requiring precision-battened, durable profiles.
Water Supply & Drainage: Batten support for station enclosures, anti-corrosive infrastructure.
Residential & Commercial Buildings: Used for suspended ceilings and energy-saving patterned roofs.
Solar Panel Mounting: Top hat battens as sub-frames due to rigidity.

Case Study—Australian Project:
A 0.85mm Top hat Roof Batten Omega Roll Forming Machine supplied by LW Machinery enabled a roofing contractor in Sydney to increase batten production by 32% in 6 months, while reducing manual labor by 78%. The switch from 1.2mm to 0.85mm profiles cut steel costs by 29%, matching BlueScope technical standards and outperforming competitors in corrosion resistance.

Product Advantages: Why Choose the 0.85mm Top hat Roof Batten Omega Roll Forming Machine?

Flexible Profile Output: Fast width/height adjustments via spacers
Unmatched Precision: Tolerance ±0.8mm, CNC technology
Automated Operation: Minimal operator intervention (1 person/line)
Low Maintenance: Quick-change dies and easy lubrication
Energy Efficient: Servo drives and standby modes save 22% power/year
Anti-corrosion: Heavy-duty Zn coating, passivated surfaces
Expandable: Customizable for new profiles, future-proof

Technical Parameter Visualization

Product Comparison Chart: Key Competitors

Interpretation: Compared to top market players, the 0.85mm Top hat Roof Batten Omega Roll Forming Machine demonstrates higher speed, precision, roller longevity, and operational efficiency, with 21% faster changeover for similar production runs.

Major Technical Indicators Breakdown

Customization & Turn-Key Solutions

Profile Design: Custom top-hat sizes, omega widths (30–120mm), punch pattern selection
Material Application: Compatible with Pb-free Zn-al-Mg, Alu, SS in line with eco-sustainability trends
Automation Level: Remote control, full digital data logging, IoT package (optional)
Auxiliary Integration: In-line punching, automated stacking/packing, barcoding
Surface Finish: Anti-fingerprint, color coating, post-forming passivation available
Delivery: 45-60 working days from order, including trial run, operator training, documentation

Use Case: Saudi Arabia Industrial Park

LW's 0.85mm Top hat Roof Batten Omega Roll Forming Machine was deployed to a major petrochemical client in Dammam, replacing heavy labor-intensive processes. Production output improved by 27%, downtime reduced by 87%, and initial ROI was achieved within 8 months. The project met all SABIC compliance protocols.

Customer Experience & After-sales Support

Warranty: 24 months on main machine, lifetime support (spare parts on stock)
Installation: On-site assistance or remote video guidance, installation manual included
Operator Training: Provided in English, Spanish, French per customer needs
Remote Diagnostics: Fast technical response (within 4 hours)
Spare Parts: All consumables available for 10+ years from ship date
Inspection: Full factory FAT (Factory Acceptance Test) before shipping
Certifications: CE, ISO, ANSI, customer-site inspection welcome

CUSTOMER FEEDBACK: "After 10 months of continuous operation, we see major improvements in speed and significant reductions in error rate. The 0.85mm Top hat Roof Batten Omega Roll Forming Machine easily adapts to our varied profile requirements. Technical team support is prompt and professional." — Al Khobar Roofing, KSA

Professional FAQ — 0.85mm Top hat Roof Batten Omega Roll Forming Machine

Q1: What is the material coating standard for the batten profiles produced?

A: All top-hat battens use galvanized steel with Z275g/m² zinc coating (per JIS G3302/ASTM A653). Optional Zn-Al-Mg, color-coated, or anti-fingerprint finish is available for enhanced corrosion resistance.

Q2: What are the profile accuracy and tolerance standards?

A: Dimensional tolerance is ±0.8mm; profile height/width accuracy is verified to EN 1090-2 class EXC2 standards, critical for public construction and export markets.

Q3: Which roll forming material grades are best for roofing applications?

A: Common grades are DX51D, SGCC (galvanized), AISI 304 (stainless steel), and AA1100/3003 (aluminum), supporting both industrial and coastal environments due to superior corrosion resistance.

Q4: What bearing and spindle types are used?

A: NSK/SKF ball bearings with ISO 492 class 6 tolerances and spindles are forged 45# steel, precision-turned, and surface-hardened for a long service life.

Q5: What are the standard installation practices for finished battens?

A: Profiles comply with AS/NZS 4600 and EN 1993 for light gauge steel construction; easy snap-in design, with holes pre-punched as per architect specs, ensures compatibility with most roof cladding systems.

Q6: What is the lead time from order to commissioning?

A: Standard delivery is 45–60 working days, including manufacturing, on-site assembly, FAT, and trial production. Rush orders or special customization may affect lead times, subject to final agreement.

Q7: Which international standards and certifications do these machines meet?

A: Machines comply with ISO 9001, CE marking (EN 60204-1 electrical safety), and, where required, ANSI B11.0 for machine safety. They support global project tenders including in Australia, EU, Middle East, and North America.

Conclusion & Industry References

The 0.85mm Top hat Roof Batten Omega Roll Forming Machine is a technical cornerstone in the steel construction industry, providing unmatched efficiency, flexibility, and compliance for industrial and commercial roofing projects worldwide. Leveraging advanced forming technology, high-precision components, and globally recognized certifications, it offers a long-term, reliable solution for manufacturers and builders.

References & Further Reading: