Corrugated Iron Roofing Sheet Making Machine with CE: The Ultimate Guide (2024)
Discover the future of roofing automation with the latest Corrugated iron roofing sheet making machine with CE – engineered for excellence, certified for global standards, and trusted by top construction leaders.
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Industry Trends: Corrugated Iron Roofing and Manufacturing Automation (2024)
Corrugated iron roofing sheets remain the backbone of durable, weather-resistant roofing in industrial, commercial, and civil construction.
The surge in urbanization, coupled with infrastructure investments and a growing preference for automated, certified machinery, is driving the adoption of
Corrugated iron roofing sheet making machine with CE in global markets.
- According to Grand View Research, the global roofing market surpassed USD 123.85 billion in 2023 and is expected to grow at a CAGR of 4.3% through 2030.
- CE certifications and ISO 9001 quality management are becoming mandatory for large suppliers and government contracts.
- Automated roll-forming technology is estimated to reduce labor costs by up to 35% and increase output by over 50% (source: Construction Executive).
Main Parameters of Corrugated iron roofing sheet making machine with CE
Parameter |
Specification |
Applicable Material |
GI, GL, PPGI, Aluminum sheet (Yield strength 230-550Mpa) |
Feeding Width |
1000mm, 1200mm, up to customized |
Finished Width |
820mm, 914mm, 1000mm, etc. |
Material Thickness |
0.2 – 1.2mm |
Forming Stations |
14 – 28 rows (depends on profile) |
Rolling Speed |
12 – 18m/min (standard); up to 25m/min (high speed) |
Main Motor Power |
5.5KW – 15KW (variable) |
Cutter Type |
Hydraulic cut, automatic/servo controlled |
Control System |
PLC (Siemens/Mitsubishi), touch screen HMI |
Certification |
CE Mark, ISO 9001 |
Production Process Flowchart
Step-by-step Manufacturing of CE Certified Corrugated Iron Roofing Sheets
- Material Uncoiling: Automatic decoiler loads steel/iron coil, ensuring tension control. (Key node: Decoiler safety locks, ISO 9001:2015 compliant)
- Feeding and Guiding: Hydraulic feeding aligns sheet to precise position, minimizing material deviation (CNC-guided rollers).
- Roll Forming: Profiled rolls (hardened chromium alloy, HRC 60-62) shape material—CNC-machined, guaranteeing ±0.2mm accuracy.
- Cutting to Length: Servo-hydraulic cutter, auto/PLC synchronized, meets strict CE safety protocols (EN 60204-1).
- Output/Stacking: Auto-stacker organizes finished sheets; auto-counting and batch tracking included.
- Quality Inspection: Each sheet checked per ISO 2859-1 random sampling standard for width, thickness, profile conformity.
Technical Edge: What Sets Our Corrugated iron roofing sheet making machine with CE Apart?
- CE Certified & Global Conformity – Meets EN 60204-1 for electrical safety & ISO 9001 for quality management.
- Profile Consistency & Sheet Accuracy: ±0.2mm width accuracy (third-party test: TÜV Rhineland, 2023)
- Lifetime Durability: All forming rollers made from GCr15 forging, induction-hardened (Average operating life: 8–10 years per SGS field tests).
- Versatile Material Support: Processes GI, PPGI, aluminum, or high-tensile strength steel up to 1.2mm thickness.
- Precision CNC Machining: All rolling dies CNC milled for flawless profile reproduction, minimum surface roughness Ra0.2.
- Ergonomics & Automation: Touchscreen HMI, remote diagnostics, high automation—user-friendly for global operators.
- Corrosion Protection: All guiding shafts chrome-plated, all key parts zinc-coated or painted for max anti-rust (salt spray test >720hr, per ASTM B117).
Applications & Scenarios
- Industrial Plants: Durable, easily-replaced roofs for logistics and production halls.
- Commercial Warehouses: Rapid installation, reduced operational interruptions.
- Infrastructure Projects: Used in railway, airport, and modular bridge roofing with strict CE/ISO compliance.
- Civil Construction: Villas, schools, and farm buildings; corrosion-resistant and long lifespan in rural/seaside environments.
- Petrochemical & Metallurgy: Acid- and alkali-resistant finish for storage facilities and pipelines.
- Water Supply: Used for sheds that require minimal water leakage and rust prevention.
Case Study: Large-Scale African Logistics Center (2023)
The
Corrugated iron roofing sheet making machine with CE was deployed for on-site production at a new 32,000 sqm logistics hub in Kenya.
- Output increased by 52%, project timeline reduced by 40%.
- No single roof panel rejected (ISO 9001 on-site tests).
- Estimated operational savings: $47,300 over 3 months.
Customer Quote: “The sheet accuracy and speed meant zero wastage and rapid assembly – we finished ahead of schedule.”
Product Comparison Table: Leading Manufacturers (2024)
Brand |
Corrugated iron roofing sheet making machine with CE (LW Roll Forming) |
Competitor A |
Competitor B |
Certifications |
CE, ISO 9001, SGS |
CE, ISO |
No CE |
Feeding Width |
1000mm/1200mm/custom |
950mm/1200mm |
1000mm |
Material Thickness |
0.2–1.2mm |
0.3–1.0mm |
0.2–0.8mm |
Max Speed |
25m/min |
15m/min |
12m/min |
PLC Control |
Siemens/Mitsubishi HMI |
Delta |
Manual Switch |
Warranty |
24 Months |
12 Months |
12 Months |
Remote Diagnostics |
Yes |
Optional |
No |
Energy Consumption |
Low (Servo Hydraulic) |
Medium |
High |
Technical Data Visualization
(Real market data & field tests, 2023)
Customization & Solutions
- Profile Customization: CNC-programmed designs to match local standards (Indian, African, EU, Middle East, etc.).
- Material Versatility: From standard GI to PPGL, aluminum-magnesium-zinc for marine/coastal application.
- Production Line Extensions: Add automatic stacker, film-laminating, or embossing modules as needed.
- Digital Integration (Industry 4.0): Optional IoT sensors, remote monitoring, ERP connectivity.
- Turnkey Project Support: One-stop service from factory layout planning to full commissioning and on-site training.
Over 150 turnkey projects delivered in 36 countries since 2007. Partnered with Fortune 500 EPC contractors (reference upon request).
Delivery, Service, Warranty, Support
- Delivery Time: Typical production cycle: 35-45 days after contract (custom models: add 7–10 days)
- Warranty: 24 months full machine—parts and labor, with on-site or online troubleshooting.
- Technical Support: 24/7 multilingual engineers, remote video assistance, spare parts stock in major regions (EU, MEA, Asia).
- Training: On-site commissioning & operator training, detailed English documentation/manuals.
- After-sales Service: Lifetime maintenance advisory, paid upgrade & optimization packages.
- Compliance: Meets all relevant CE, ISO, and local safety/electrical codes.
- Customer Portal: Access to digital documents, video guides, and maintenance logs.
Frequently Asked Technical Questions (FAQ)
1. What is the most common material used in Corrugated iron roofing sheet making machine with CE?
The most common is galvanized iron (GI) coil with a yield strength of 235–550 Mpa and thickness of 0.2–1.2mm. Aluminum and pre-painted steel (PPGI) are also widely processed.
2. What is the typical profile accuracy delivered by the machine?
Our Corrugated iron roofing sheet making machine with CE ensures a profile width tolerance of ±0.2mm, verified by laser caliper and quality audits (per ISO 2859-1 sampling).
3. Are there international installation or safety standards the equipment follows?
Yes, the machine is compliant with EN 60204-1 (CE electrical safety), ISO 9001 for quality, and main welded components are checked to AWS D1.1 (weld strength).
4. What is the operating lifespan of the forming rollers?
Our CNC-forged GCr15 forming rollers, with full induction hardening (HRC 60-62), last 8–10 years even with daily operation and regular oiling.
5. Can the equipment be customized for non-standard sheet profiles or widths?
Fully! We support custom profiles (corrugated, trapezoidal, tile) and sheet widths; our engineers use CAD and CNC workflow to ensure exact match to client requirements or regional standards.
6. What are the installation power and space requirements?
A typical machine (14-18m full line) requires 380V 3-phase power and about 90–110 square meters for layout, including decoiler and stacking area.
7. How do you ensure the machine's corrosion resistance in coastal/marine areas?
All key components (shafts, rollers) are wear-resistant coated (chrome/plating) and undergo 720hr salt-spray testing (ASTM B117 standard). For further protection, anti-condensation heater modules are available for control cabinets.
Client Testimonials & Feedback
“We have deployed three Corrugated iron roofing sheet making machine with CE lines. The operation is seamless – automatic shearing greatly reduced our labor demand and improved the consistency, which is critical for our high-volume projects.”
— Mr. Samuel, EPC contractor, Nigeria
“The engineering support and remote troubleshooting saved our team days of downtime. Machine accuracy is reliably within 0.2mm; that's a game changer for our regional supply chain.”
— Ms. Li, Roofing Solutions, Malaysia
Conclusion & References
In today’s competitive market, the
Corrugated iron roofing sheet making machine with CE combines certified quality, advanced CNC-driven production, and robust after-sales support – giving your business a sustainable edge in roofing manufacturing.
For more in-depth discussion, technical standards, and industry developments, we recommend these authoritative sources: