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Feb . 22, 2024 09:45 Back to list

metal roofing machine-Standing Seam Curving Machine



Standing Seam Curving Machine

A standing seam curve machine is essential for shaping sheet metal in standing seam roofing systems. This system, commonly using materials like aluminum or steel, provides durable and weather-resistant roofing. The standing seam bender plays a key role, allowing precise bending of sheet metal by adjusting its rollers, roller dies, and bend angle settings.

I. Introduction:

In the dynamic realm of roofing systems, the choice of materials plays a crucial role in ensuring durability, weather resistance, and overall structural integrity. Standing seam roofing systems, characterized by their distinctive raised seams, have become a popular choice for their robust construction and aesthetic appeal. Central to the efficient installation of standing seam roofs is the standing seam curving machine, a specialized piece of equipment designed to shape metal materials with precision.

 

A standing seam curve machine is a piece of equipment that processes sheet metal into the curved shape required in standing seam roofing systems. A standing seam roof system is a common metal roof system that consists of sheet metal with a special standing seam construction. These panels are usually made of metal materials such as aluminum or steel, which are highly weather-resistant and durable. Standing seam roof systems provide excellent waterproofing and structural strength by joining metal sheets to each other to form a continuous standing seam.

 

Standing seam bender can meet the curve shape and bending angle required in the roof system. By adjusting the machine’s rollers, roller dies and bend angle settings, the standing seam bender can precisely bend and form sheet metal.

 

II. Understanding Standing Seam Roofing Systems:

Before delving into the nuances of standing seam curving machines, it is essential to understand the fundamentals of standing seam roofing systems. These systems typically involve the use of metal panels, commonly crafted from materials like aluminum or steel. The standing seams, raised above the flat surface of the panels, create a distinct visual effect while serving functional purposes such as enhanced water runoff and increased structural strength.

III. The Role of Standing Seam Curving Machines:

Standing seam curving machines are indispensable in the fabrication process of standing seam roofing systems. These machines are designed to impart the necessary curves to the metal panels, allowing them to adapt to the unique architectural requirements of a structure. The primary objective is to achieve precision in bending while maintaining the structural integrity of the metal material.

IV. Handling Different Metal Materials:

The processing of different metal materials is one of the important advantages of standing seam bending machines. This includes lightweight, corrosion-resistant aluminum, strong and durable steel, timeless elegance in copper and zinc for beauty and longevity. Each metal can be precisely processed by this machine, giving the roof a unique design and durability.

 

V. Advantages of Using Different Metal Materials:

The ability of standing seam curving machines to handle a variety of metal materials brings forth several advantages. Each metal type comes with its unique characteristics, allowing homeowners, architects, and builders to choose roofing materials that align with specific preferences and project requirements.

 

VI. Precision in Curving:

Standing seam curving machines excel in providing precision in the curving process, irrespective of the metal material used. The controlled bending ensures that the standing seams align perfectly, contributing to the overall visual appeal of the roofing system.

 

VII. Durability and Weather Resistance:

Different metal materials offer varying degrees of durability and weather resistance. Aluminum, steel, copper, and zinc are known for their resilience against harsh weather conditions, making them reliable choices for standing seam roofs. The use of standing seam curving machines ensures that these materials maintain their protective qualities even after the curving process.

 

VIII. Architectural Freedom and Aesthetic Variety:

The versatility of standing seam curving machines opens the door to architectural freedom and aesthetic variety. Builders and architects can experiment with different metal materials, creating roofs that range from the sleek and modern to the classically elegant. This flexibility contributes to the uniqueness of each roofing project.

IX. Challenges and Considerations:

While standing seam curving machines showcase remarkable capabilities, there are considerations to bear in mind. The thickness and hardness of certain metal materials may pose challenges, requiring adjustments in machine settings and careful calibration to achieve optimal results. Additionally, the expertise of operators plays a crucial role in ensuring the successful curving of diverse metal panels.

The use of standing seam curving machines significantly expands the possibilities in the realm of standing seam roofing systems. Their ability to handle different metal materials, including aluminum, steel, copper, and zinc, showcases a commitment to versatility and precision. As architectural trends continue to evolve, standing seam curving machines play a pivotal role in bringing diverse and visually stunning roofing designs to life. Whether aiming for the durability of steel, the elegance of copper, or the modern aesthetics of aluminum, standing seam curving machines provide the means to achieve roofing excellence.

 

X. Standing Seam Curving Machine Structure

The upper and lower rolls of CNC standing seam crimping machine are driving rolls, the side rolls are driven rolls, the position of the upper roll is fixed, the lower roll and side roll can move up and down, the upper roll and lower roll are driven by hydraulic motor, and the side roll is driven by itself. The oil cylinders at both ends are pushed to realize the lifting movement. The overturning and reset of the front bearing body of the upper roller is carried out by the overturning oil cylinder, and the bearing body and oil cylinder of each roller are installed in the frame at the left and right ends.

The left and right frame is the main body of the CNC standing seam bending machine, which adopts welding structure, processed by CNC machine tools, and installed on the overall base. After the workpiece is rolled and the turning cylinder is overturned, the unloading device pushes the workpiece out of the machine; all operations of the machine are performed on the console.

  • The upper and lower rollers of the CNC standing seam rolling machine can clamp the steel plate to prevent slipping during rolling.
  • The side rollers can play a positioning role, and can align the steel plates when feeding. It is convenient to bend conical, oval and special-shaped parts.
  • During the pre-bending and rounding process of CNC standing seam curling machine, the steel plate does not need to be flipped.

XI. Advantages of our equipment

  1. Our standing seam benders are ideal for bending metal panels of different widths and thicknesses. It has a strong and durable frame, which ensures stability during bending.
  2. Our machines also feature user-friendly interfaces, making them easy for operators of all skill levels to operate.
    The machine has an advanced hydraulic system that enables the rollers to move in perfect synchronization. This feature, combined with its high-torque motor, ensures that the panels are bent accurately and consistently every time.
  3. Our machines are also equipped with variable speed controllers, allowing operators to adjust the bending speed according to their needs. This feature is useful when bending panels of varying width and thickness.
  4. Our standing seam benders are designed to suit a wide variety of metal roofing applications from commercial, industrial to residential projects. It can also be customized according to specific requirements, ensuring each product is tailor-made to meet the roofing design requirements of different projects.
  5. Marklin’s standing seam benders have the engineered solution to your metal bending needs. Its advanced technology, ease of use, and customizable features make it the ideal choice for metal roofing contractors and manufacturers.

standing seam curving machine

 

 

 

 

1mm Simple steel coil cut to length machine

 

XII. Technical Parameters

  1. Bending radius of the convex surface: minimum 15m
  2. Aluminum plate 1.0mm / prepainted plate 0.8mm smooth bending (minimum radius 15 meters)
  3. There are three sizes of 95mm/85mm/75mm between the rib and the edge
    It is not convenient to change the size by replacing the spacers between the rollers.
  4. The limit size of taper bending is
    If min. Starting Width 95-40-40-95
    Then the maximum width is 95-155-155-95 not exceeding 500mm and the length is sufficient not to exceed 1.5 degrees

    If the minimum value. Start with width 85-50-50-85
    then the maximum width is 85-165-165-85 not exceeding 500mm and sufficient length not exceeding 1.5 degree.If the smallest. Starts at 75-60-60-75 width.And then there’s the max. Width 75-175-175-75 not exceeding 500mm and length sufficient not exceeding 1.5 degrees

standing seam metal roof machine

 

XIII. Machine parameters:

Curve Machine Specifications: Gear Drive
Roller material 40Cr, CNC lathe, plated with hard chrome
Shaft diameter=ф75mm, the shaft material is 40Cr, precision machining
Main motor: a set of 4KW
Servo motor (Schneider): 2KW, a set
Molding speed: approx. 15m/min
PLC control system combined with: PLC (Schneider),
Touch screen (Schneider), frequency converter (Schneider), encoder (OMRON)
Hydraulic cylinder: four sets;
Hydraulic station: a set of 2.2KW
The radius is set automatically, and the control system can input 20 different radii at the same time.
The thickness of the aluminum material is 0.9mm, and the bending straight plate has the smallest positive arch. 3 meters; the minimum negative arch is 6 meters
The thickness of the aluminum material is 1.0mm, and the bendable straight plate has the smallest positive arch. 2.5 meters; minimum negative arch 5 meters

 

curving machine

 

 

CNC standing seam crimping machine

 

XIV. Cone Profile Bending Capacity

  1. This curving machine is equipped with two sets of curved structures (up/down) that can convert flat rectangular profiles into curved profiles via automated corner turning and up/down movement. When set to a 0° angle, the device may also bend non-tapered profiles of varied width. When bending conical profiles, the formation order goes from narrower to wider.
  2. The equipment design includes angle control, main drive, taper control and bending mechanism, and servo motor to make the bending of conical profiles more smooth.
  3. Automation of electrical control. Continuous multi-arc may be produced in one profile by entering all bending radii and arc lengths into the touch screen, and the taper angle can be calculated automatically by calculating the input front/back width and profile length. Furthermore, the device’s control system has width/angle/radian alteration functions, making it easy to change and operate. The Siemens system

  4. To improve the appearance of the profile after bending, a servo motor with gear is used to control the bending configuration separately, and the pressure is gradually increased during the bending process rather than rapidly, avoiding different tension and pressure on the profile due to different rib heights on the profile. Partially manufacture oil tanks.

 

curving machine

 

 


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