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Oct . 22, 2025 13:00 Back to list

Double Layer Roll Forming Machine For Roofing Sheet - 2-in-1



If you spend your days around metal coils and roofing crews, you’ll know the pressure: switch profiles fast, keep accuracy, avoid stoppages. That’s why the Double Layer Roll Forming Machine For Roofing Sheet keeps coming up in shop-floor conversations. Built in SHIBAWUXING VILLAGE BO TOWN, CANGZHOU CITY, HEBEI PROVINCE, it targets one problem very directly—two roof profiles, one footprint, minimal downtime. In fact, many customers say the real win is simply fewer forklift dances and faster turnarounds.

Double Layer Roll Forming Machine For Roofing Sheet - 2-in-1

What’s trending in roofing lines right now

Two things: versatility and energy-aware throughput. Construction schedules are tighter; developers want trapezoid today, corrugated tomorrow—without tearing down tooling. A solid double-layer line delivering around 20 m/min is the sweet spot. Not the flashiest number, but actually where yield, scrap rate, and operator sanity meet.

Key specifications (real-world values)

ProfilesTwo independent roof profiles (e.g., trapezoidal + corrugated)
MaterialPPGI/PPGL, GI, GL, Aluminum (ASTM A653, EN 10346 grades)
Input coil width≈ 914–1250 mm (customizable)
Thickness≈ 0.3–0.8 mm (roofing typical)
Work capacity20 m/min (steady-state, profile dependent)
Roller stations (upper/lower)≈ 14–18 each, quenched/ground
CuttingHydraulic post-cut, CR12Mo blades
ControlPLC + HMI, length encoder, batch mode
ToleranceLength ±0.5 mm; profile repeatability ±0.8 mm (typical)
Service life10–15 years with routine lubrication and roll calibration
Double Layer Roll Forming Machine For Roofing Sheet - 2-in-1

Process flow and quality controls

Coil loading → decoiling → leveling → dual-path forming (upper/lower cassette) → hydraulic post-cut → run-out table → stacking. Methods: cold roll forming with induction-hardened rollers, closed-loop length control, and hydraulic shear. Materials tested to ASTM A653 or EN 10346; coating checks via DFT meters; edges verified with feeler gauges. Noise typically

Before dispatch, units are dry-run tested (8-hour endurance), profile accuracy checked against CAD, and electricals validated to CE Machinery Directive practices. It sounds fussy, but that’s how scrap stays low.

Applications and why shops pick it

  • Industrial roofs, warehouses, farm sheds, school blocks, rapid rebuild jobs.
  • Two-in-one footprint—ideal where floor space is premium.
  • Faster changeovers: switch layers via selector—no roll change. Honestly, that alone sells it.
Double Layer Roll Forming Machine For Roofing Sheet - 2-in-1

Vendor snapshot (what buyers compare)

Vendor LW Roll Forming (Cangzhou) Vendor X (South China) Vendor Y (Overseas Integrator)
Speed 20 m/min 12–15 m/min ≈18 m/min
Profile switch Hydraulic selector, no roll change Manual selector Hydraulic, slower valves
Certifications ISO 9001, CE CE (declared) ISO 9001
Warranty 18 months 12 months 12 months
Price Mid-range Lower Higher

Customization

Coil width, rib geometry, embossing, logo stamping, voltage/frequency, automatic stacker, and servo-flying shear (on request). To be honest, most teams start standard and add servo later once volumes spike.

Field notes (case snippets)

A West African roofing plant swapped two single-profile lines for one Double Layer Roll Forming Machine For Roofing Sheet. Output rose ≈18%, but the surprise was labor—three operators now cover both profiles. Another client in Eastern Europe reports length accuracy holding ±0.4 mm over 1,000-piece runs; their QC sent me the charts—boringly flat, which is great.

Double Layer Roll Forming Machine For Roofing Sheet - 2-in-1

If you need fewer stoppages and cleaner stacks, the Double Layer Roll Forming Machine For Roofing Sheet is, I guess, the pragmatic choice—not flashy, just solid manufacturing math.

Authoritative references

  1. ASTM A653/A653M – Standard Specification for Steel Sheet, Zinc-Coated (Galvanized).
  2. EN 10346:2015 – Continuously hot-dip coated steel flat products.
  3. ISO 9001:2015 – Quality management systems.
  4. Directive 2006/42/EC (CE) – Machinery Safety.
  5. AISI S100-16 – North American Specification for the Design of Cold-Formed Steel.

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