The Two Deck Roll Forming Machine for Micro Calamina Ondulada is a high-precision industrial solution engineered for the efficient production of corrugated roofing and wall panels. Utilizing a sophisticated double-layer forming process, this machine ensures superior structural integrity and consistent wave geometry, making it an essential asset for manufacturers specializing in high-quality metal cladding and roofing materials.
Designed with the latest in metallurgical equipment standards, this system integrates advanced roll-forming technology to handle various material thicknesses and coatings. Whether you are producing standard micro-corrugated sheets or specialized architectural profiles, this machine delivers unmatched stability, high production speeds, and minimal material waste, optimizing your overall manufacturing throughput.
Detailed Parameters
| Material Thickness | 0.2mm - 0.8mm | Material Width | Customizable (Standard 1000mm/1200mm) |
|---|---|---|---|
| Effective Width | Based on Profile Design | Forming Speed | 10-25 meters per minute |
| Control System | PLC Programmable Logic Controller | Cutting System | Hydraulic Post-Cutting |
| Drive System | Chain Drive / Gearbox Transmission | Power Supply | 3 Phase 380V 50Hz / 415V 60Hz |
| Roller Material | 42CrMo / GCr15 Chrome Plated | Overall Dimension | Customized based on layout |
Key Advantages
High Durability
Built with heavy-duty reinforced frames and hardened steel rollers to ensure long-term operational stability.
Efficiency Boost
The double-deck design optimizes the forming sequence, significantly reducing cycle times per sheet.
Precision Engineering
Strict tolerance control ensures every corrugated wave is uniform and perfectly aligned for easy installation.
Smart Control
Integrated PLC touch screen allows for precise length adjustment and automatic counting of production pieces.
Low Maintenance
Modular component design simplifies the replacement of wear parts and reduces unplanned downtime.
Eco-Friendly
Optimized material feeding system minimizes scrap waste, contributing to sustainable manufacturing practices.
Product Gallery
Management Platforms
Inventory Tracking
Real-time monitoring of raw coil consumption and finished sheet output for lean inventory control.
Parameter Sync
Quick-save profiles for different wave patterns, allowing rapid changeovers between product types.
Alert System
Automatic notifications for material depletion or system errors to prevent production halts.
Quality Control
Integrated sensory feedback to ensure consistency in bending angles and cutting precision.
Order Management
Digital tracking of custom lengths and quantities mapped directly to client orders.
Performance Analytics
Detailed reporting on machine uptime and energy consumption to optimize ROI.
Investment Return Comparison
| Evaluation Metric | Standard Single-Deck | Our Two-Deck System |
|---|---|---|
| Production Output | Baseline | +40% Increase |
| Labor Requirement | High (Manual Feed) | Low (Semi-Automatic) |
| Material Waste | 3% - 5% | < 1.5% |
| Energy Efficiency | Standard | Optimized High-Efficiency |
| Payback Period | 24-36 Months | 14-20 Months |
Frequently Asked Questions
This machine is designed for galvanized steel, galvalume, pre-painted steel, and aluminum coils, specifically optimized for micro-corrugated profiles.
Yes, we provide full customization services for the rollers to match your specific regional standards or unique architectural requirements.
The double-layer configuration allows for a more gradual and precise forming process, reducing material stress and increasing the speed of output.
Using high-grade 42CrMo steel with chrome plating, our rollers are designed for millions of cycles before requiring refurbishment.
Yes, it is equipped with a high-precision hydraulic cutting system that ensures clean edges and exact length measurements.
We offer comprehensive installation guidance, operator training, and a full warranty period with remote and on-site technical support.
