The TR20 and TR40 roof panel forming machine is a high-precision industrial solution engineered for the production of durable, high-strength trapezoidal roofing sheets. Specifically designed for the metallurgical and construction equipment sector, this machine utilizes advanced cold-roll forming technology to transform galvanized steel or color-coated coils into professional-grade roof panels with exceptional structural integrity and weather resistance.
Designed for versatility and high-volume output, the TR series machine ensures consistent profile accuracy and seamless surface finish. Whether you are targeting commercial warehouses, industrial plants, or residential roofing projects, this equipment provides the reliability and efficiency needed to optimize production costs while maintaining the highest international quality standards for metal building components.
Detailed Parameters
| Profile Type | TR20 / TR40 Trapezoidal | Material Thickness | 0.3mm - 1.2mm |
|---|---|---|---|
| Raw Material | Galvanized / Color Coated Steel | Overall Width | 1000mm - 1250mm |
| Production Speed | 15 - 25 meters/min | Forming Roll Material | Cr12 Steel (Heat Treated) |
| Control System | PLC Automatic Control | Cutting Method | Hydraulic Post-Cutting |
| Drive System | Chain Transmission / Gearbox | Voltage | 380V / 440V / 50-60Hz |
Key Advantages
High Precision
Engineered with tight tolerances to ensure every roof panel is perfectly aligned for easy installation.
Fast Production
High-speed forming capability significantly reduces lead times and increases daily output capacity.
Premium Durability
Hardened Cr12 steel rollers provide exceptional wear resistance, extending the machine's lifespan.
Smart Control
Integrated PLC touch-screen interface for effortless length adjustment and precise quantity counting.
Surface Protection
Optimized roller geometry prevents scratches and deformations on the coated surface of the panels.
Energy Efficient
Advanced motor and gearbox design reduces power consumption while maintaining peak torque.
Product Gallery
Management Platforms
Production Tracking
Real-time monitoring of panel counts and total linear meters produced per shift.
Parameter Preset
Save multiple profile settings for rapid switching between TR20 and TR40 configurations.
Error Diagnostics
Automated alert system for coil depletion or hydraulic pressure drops to prevent downtime.
Precision Cutting
Digital synchronization between the forming speed and the cutting blade for ±1mm accuracy.
Inventory Sync
Coordinate material usage with raw coil inventory to streamline procurement cycles.
Maintenance Schedule
Integrated tracking for roller lubrication and hydraulic oil changes to ensure longevity.
Investment Return Comparison
| Metric | Standard Machine | TR Series Premium |
|---|---|---|
| Daily Output | 800 - 1,200 Meters | 2,500 - 3,500 Meters |
| Material Waste | 3% - 5% | Less than 1% |
| Labor Requirement | 3 Operators | 1-2 Operators |
| Maintenance Cycle | Quarterly | Bi-Annually |
| ROI Period | 18 - 24 Months | 8 - 12 Months |
Frequently Asked Questions
The primary difference lies in the rib height; TR40 features a deeper profile which provides higher load-bearing capacity and better drainage compared to the TR20 profile.
Yes, the machine is compatible with galvanized steel, Galvalume, and pre-painted color-coated steel coils.
We use a high-precision PLC encoder system that synchronizes the feed length with the hydraulic cutter, ensuring a tolerance of ±1mm.
Our rollers are made from Cr12 steel and undergo specialized heat treatment, providing a service life of several years under normal operating conditions.
A level concrete floor is required. We provide a detailed layout drawing to help you prepare the installation site.
Yes, we offer comprehensive technical support, including installation manuals, video guidance, and optional on-site commissioning by our engineers.
