The R101 Aluzinc Calamina Double Layer Roofing Machine is a high-precision engineering solution designed specifically for the production of premium double-layer corrugated roofing sheets. By integrating advanced roll forming technology with specialized Aluzinc coating compatibility, this machine ensures superior structural integrity and exceptional corrosion resistance for industrial and residential roofing applications.
Engineered for maximum efficiency, the R101 system streamlines the fabrication of Calamina profiles, offering unmatched consistency in rib height and spacing. Whether you are targeting the construction of large-scale warehouses or specialized architectural projects, this machine provides the versatility and durability required to meet the most stringent international metallurgical standards.
Detailed Parameters
| Material Type | Aluzinc / Galvanized Steel / Color Coated Steel | Profile Model | R101 Double Layer Calamina |
|---|---|---|---|
| Material Thickness | 0.3mm - 0.8mm (Customizable) | Effective Width | Standard R101 Specifications |
| Production Speed | 15 - 25 meters per minute | Control System | PLC Automatic Control with Touch Screen |
| Drive System | High-Torque Chain Drive / Gear Transmission | Cutting Method | Hydraulic Post-Cutting System |
| Power Supply | 3 Phase 380V / 415V / 440V 50/60Hz | Overall Dimension | Optimized Industrial Footprint |
Key Advantages
Extreme Durability
Reinforced chassis and high-grade alloy rollers ensure long-term stability and minimal wear during continuous operation.
High Productivity
Optimized forming sequence allows for rapid output without compromising the precision of the double-layer profile.
Precision Forming
Strict tolerances in roller alignment guarantee perfectly consistent ribs and seamless overlapping capabilities.
Smart PLC Interface
Intuitive digital controls allow operators to set precise lengths and quantities with a single touch.
Surface Protection
Specialized rollers prevent scratches and deformations on Aluzinc and pre-painted coatings.
Energy Efficient
Advanced motor technology reduces power consumption while maintaining high torque and output speed.
Product Gallery
Management Platforms
Material Tracking
Monitor coil consumption and remaining material in real-time to optimize procurement.
Process Calibration
Easily adjust forming parameters to switch between different Aluzinc thickness levels.
Error Alerts
Instant notification system for material breaks or hydraulic pressure fluctuations.
Production Scheduling
Pre-program batch orders to automate the cutting cycle for maximum daily output.
Quality Log
Digitally record every sheet produced for quality traceability and client reporting.
Remote Support
Integrated diagnostic ports for rapid troubleshooting and software updates.
Investment Return Comparison
| Metric | Manual/Basic Line | R101 Automated Line |
|---|---|---|
| Labor Requirement | High (3-4 Operators) | Low (1 Operator) |
| Production Waste | 5% - 8% | < 2% |
| Product Consistency | Variable | Precision Stable |
| Setup Time | Long (Manual Adj.) | Rapid (PLC Preset) |
| ROI Period | Slow (High OPEX) | Fast (High Efficiency) |
Frequently Asked Questions
Aluzinc offers superior corrosion resistance and reflectivity, combining aluminum and zinc to protect the steel core far longer than traditional galvanization, especially in coastal environments.
Yes, the machine is designed to handle a range of thicknesses typically between 0.3mm and 0.8mm, though custom roller specifications can be provided upon request.
The R101 utilizes a high-precision PLC-controlled encoder system, ensuring length accuracy within +/- 1mm for every sheet produced.
A level concrete floor is required to maintain the alignment of the roll forming stands and the hydraulic cutting station.
Regular lubrication of the bearings and occasional cleaning of the roller surfaces are recommended to prevent debris buildup and ensure smooth forming.
Absolutely. The rollers are precision-finished and treated to ensure that pre-painted surfaces are not scratched or marred during the forming process.
