The Aluzinc TR4 TR5 Double Deck Roof Forming Machine is a high-performance industrial solution designed for the simultaneous production of two different roof profiles. Engineered for versatility and precision, this double-deck system optimizes factory floor space while doubling output capacity, making it an ideal choice for large-scale construction projects and professional roofing manufacturers.
Utilizing advanced roll-forming technology, the machine is specifically optimized for Aluzinc and galvanized steel, ensuring seamless forming of TR4 and TR5 profiles with exceptional dimensional accuracy. By integrating a dual-layer structure, operators can switch between or simultaneously produce different cladding specifications, significantly reducing operational downtime and enhancing overall production efficiency.
Detailed Parameters
| Material Type | Aluzinc / Galvanized Steel / Color Coated Steel | Profile Types | TR4 & TR5 Roof Profiles |
|---|---|---|---|
| Material Thickness | 0.3mm - 0.8mm (Customizable) | Working Width | Standard TR4/TR5 Specifications |
| Production Speed | 15-25 meters per minute | Driving Mode | Mechanical Drive / Chain Transmission |
| Control System | PLC Automated Control with Touch Screen | Cutting System | Hydraulic Post-Cutting System |
| Voltage | 380V/415V/440V, 50/60Hz | Total Power | Approx. 8kW - 12kW |
Key Advantages
High Durability
Constructed with heavy-duty alloy steel rollers and a reinforced frame for long-term industrial stability.
Double Efficiency
The double-deck design allows two profiles to be produced on one footprint, doubling your daily output.
Precision Forming
Advanced CNC synchronization ensures exact TR4 and TR5 geometry without surface deformation.
Smart Control
User-friendly PLC interface for easy length setting and precise automatic cutting management.
Surface Protection
Specially treated rollers prevent scratches on Aluzinc and pre-painted coatings during forming.
Low Maintenance
Modular design allows for quick part replacement and streamlined routine maintenance cycles.
Product Gallery
Management Platforms
Inventory Sync
Real-time tracking of raw coil consumption and finished TR4/TR5 sheet inventory.
Precision Calibration
Digital calibration tools to ensure profile height and width meet strict industry standards.
Alert System
Automatic notifications for material low-level or hydraulic system pressure drops.
Order Management
Direct integration of custom length orders into the PLC cutting sequence.
Quality Control
Integrated check-points to monitor profile consistency across the double deck lines.
Power Analytics
Monitor energy consumption per ton of produced roofing to optimize operational costs.
Investment Return Comparison
| Metric | Single Deck Machine | Double Deck TR4/TR5 |
|---|---|---|
| Production Capacity | 1x Profile Line | 2x Profile Lines |
| Floor Space Usage | 100% Base Area | ~60% Base Area per Line |
| Labor Requirement | 1 Operator per Line | 1 Operator for Both Lines |
| Setup Time | Standard | Reduced (Multi-profile ready) |
| ROI Period | Standard Baseline | Estimated 30% Faster ROI |
Frequently Asked Questions
The primary advantage is the maximization of production capacity within a limited factory footprint. By stacking two forming lines, you can produce TR4 and TR5 profiles simultaneously, effectively doubling your output without needing double the space.
Yes, the machine is designed to handle a range of thicknesses (typically 0.3mm to 0.8mm). Each deck can be adjusted to accommodate the specific gauge of the coil being processed.
Our advanced PLC system allows for synchronized or independent cutting depending on the model configuration, ensuring that the length of the produced sheets is precise for both profiles.
Aluzinc-coated steel is ideal due to its corrosion resistance. However, the machine also works perfectly with galvanized steel and pre-painted color-coated steel sheets.
We use precision-ground rollers with high-grade coatings to minimize friction and prevent scratching, which is critical for maintaining the aesthetic and protective layer of Aluzinc materials.
While the PLC interface is intuitive, we provide comprehensive training and technical documentation to ensure your operators can maximize the machine's efficiency and safety.
